Automotive General Services Technician Model
Units:
- Shop Safety Practices
- Classroom/Lab Management Procedures
- Tools, Equipment Identification and Utilization
- **Broken Bolt Extraction Methods Part 2 (updated) by Robert Thayer
- **Hand tools and hand tool safety (updated) by Curt Erales
- **Measurements and Mathematics (updated) By Michael Drouin
- **Using taps to cut metric and standard threads (updated) by Ramon C. Iniguez
- **Broken Bolt Extraction Methods Part 1 (updated) by Robert Thayer
- "Oops! What do I do now?" The Need for Broken Bolt Extraction
- Bolt Extraction Tools
- Methods and Techniques of Broken Bolt Extraction
- Clean Up and Announcement of Next Steps
- Pop Quiz
- Certification and Licensing
- Vehicle Maintenance Procedures and Documentation
- Fasteners, Gaskets, & Seals
- Engine Systems
- **The 4 strokes of an engine (updated) by Curt Erales
- Ignition System Service (updated) by Curt Erales
- **Bore & Stroke (updated) by John Potter
- **Catalytic Converter (updated) by Richard Williams
- **Starting System Fundamentals (updated) by Russell Granger
- **Charging System Fundamentals (updated) by Russell Granger
- **Ingredients to Internal Combustion (updated) by Thomas Dougherty
- **Ingredient 1: Fuel (updated) by Thomas Dougherty
- **Ingredient 2: Compression (updated) by Thomas Dougherty
- **Ingredient 3: Ignition (updated) by Thomas Dougherty
- **Remove and Replace a Valve (updated) by Steve Nagle
- Engine Cooling and Lubrication
- Fuel System
- Electrical and Electronic Systems
- **Perform a battery, starter, charging system test using the VAT-40 (updated) by Eli Jaramillo
- **Use of a Multimeter (updated) By Michael Drouin
- **Wiring diagram (updated) By Michael Drouin
- **Fabricate a simple electrical switch (updated) by Ramon C. Iniguez
- **Circuits (updated) By Richie Rizzonelli
- **Ohm's Law (updated) By Richie Rizzonelli
- Engine Performance
- **Oxygen Sensor Identification (updated) by James Lane
- **Development of Emissions Controls Devices (updated) by Sergio Marquez
- **Typical Computerized Engine Control Operation (updated) by Sergio Marquez
- **5 Gases (updated) by Michael Fleming
- **5 Gas Analysis (updated) by Richard Williams
- **Retrieving Diagnostic Trouble Codes (updated) by Dale Critchfield
- Turbocharger System Service (updated) by Dennis Johnson
- Oxygen Sensor Testing 1 **
- Oxygen Sensor Testing 2 **
- Sun Scope Patterns (updated) by John Potter
- **Introduction to the Exhaust Gas Recycling Valve and Systems (updated) by Richard Williams
- **Ignition systems types (updated) by Sergio Marquez
- **Fuel system delivery (updated) by Sergio Marquez
- **Catalytic Converter (updated) by Richard Williams
- Chemical, Mechanical, Hydraulic and Physical Principles
- Brake Systems
- Steering, Suspension, Tires, Wheels
- **Shock & Strut Inspection & Service (updated) by Dennis Johnson
- **Tire Mounting Part 1 (updated) by Robert Thayer
- **Tire Mounting Part 2 (updated) by Robert Thayer
- **Lift Safety and Vehicle Lifting (updated) by Robin Coyne
- **Wheel removal and replacement (updated) by Robin Coyne
- **Steering Fundamentals (updated) by Russell Granger
- **Suspension Fundamentals (updated) by Russell Granger
- **Alignment Angles (updated) by Russell Granger
- **Balancing the Tire (updated) by Steve Nagle
- Transmissions and Drivetrains
- **Gears (updated) by Beau Sunahara
- **Synchronizers (updated) by Beau Sunahara
- **Shift linkage, Interlock, & Detents (updated) by Beau Sunahara
- **Manual Transmission Power Flow (updated) by Beau Sunahara
- **Setting Differential Backlash (updated) By Jose Sanchez
- **Automatic Transmission Service (updated) by Dennis Johnson
- **CV Axle Service (update) by Dennis Johnson
- **Introduction to Automatic Transmissions (updated) by Steve Nagle
- Green Concepts
- HVAC (Heating, Ventilation and Air Conditioning)
Tags
Activity Originally Created By:
MaryRose Lovgren
"Oops! What do I do now?" The Need for Broken Bolt Extraction
Part of Lesson Plan: **Broken Bolt Extraction Methods Part 1 (updated) by Robert Thayer
Activity Overview / Details
10 minutes
Background:
Each day, when students enter the classroom, I usually have a warm up question projected on a video screen, but you could write it on the board. At the beginning of the week students grab a new blank warm up work sheet, which I have created for them, which students keep in a folder in their back packs. Students complete all the warm ups for the week on that sheet and turn in their sheet to me at the end of the week for grade points.
Also, under the daily warm up question, I have an outline of our activities for that day.
Activity:
As students enter I wait for them to take their seats, I ask them to take out their warm up work sheets, then I call their attention to a shop dilemma that I would like them to address.
Using a video camera which projects on the classroom projection screen, I will bring their attention to an 8mm intake or exhaust manifold bolt on the side of a cylinder head that I have on a bench in the classroom. I am trying to loosen the bolt, but in reality I will be tightening it. The bolt will eventually break. (You could also produce your own video of the same thing and show that to them. You could also demonstrate bolt breaking without any media, by simply acting it out in front of the class, and showing them the head of the bolt after you break it off.)
After breaking the bolt, I ask students to:
- consider what mistake was made that caused the bolt to break
- compose an answer to the question on their warm up work sheet
- they may discuss the question with their neighbors
After about five minutes, I call on students to share their answers with the class. As students, give their answers, I repeat their answers out loud. I will also call on non volunteers. After a few minutes, I take about five minutes to comment on the scenario, explaining what caused the bolt to break.




